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This robotic welding system revolutionizes pipeline construction through AI-enhanced automation, specifically developed for large-diameter, high-pressure transmission pipelines.
Technical Parameter:
Items | Parameter | Note | |
Tractor | Power supply | AC 220V | |
Size | 240×330×310 | W×L×H | |
Weight | 16Kg | Including swinger | |
Moving mode | Four-wheel drive | Magnet-wheel | |
Walking speed | 0∼700mm/min | ||
Swing motor | DC24V 18RPM | ||
Adjustable range of welding gun | Up and down | ||
Before and after | 85mm | ||
Operating Angle adjustment range | 360° | ||
Carry out Angle adjustment range | 0° | ||
Control | Operating function | Swing mode | ![]() |
Swing speed | 0-10RPM(Show with scale) | ||
Swing scope | 0-±10°(Show with scale) | ||
Left and right residence time adjustment | 0-2S(Show with scale) | ||
Central range of movement | 0-±8° | ||
Inching wire feeding | |||
Walking starts/stops | |||
Welding current/voltage control | |||
Choice of walking direction | |||
Walking speed regulation | 0∼1000mm/min(Show with scale) | ||
Welding/non-welding options |
Technical Highlights:
Adaptive Welding Technology
Utilizes laser vision sensing (0.02mm accuracy) and neural network algorithms to dynamically adjust welding parameters. Automatically compensates for pipe misalignment (±4mm) and variable root gaps during circumferential welding.
Energy-Efficient Design
Hybrid power system accepts 220V-480V AC/DC input with 92% energy conversion efficiency. The compact welding head (12kg) reduces inertia during orbital rotation, enabling 360° continuous welding at 50-300mm/min speeds without repositioning.
Advanced Process Control
Root pass: Pulsed TIG with arc oscillation (1.0-2.4mm wire)
Hot/Fill passes: Synergic MIG with 3D weaving patterns
Cap pass: Narrow-gap deposition technology
Real-time monitoring of penetration depth (error < ±0.5mm) prevents burn-through in thin-wall pipes.
Data Integration
Built-in 5G module transmits weld records (current, speed, thermal profiles) to cloud platforms for quality traceability. Generates ASME Section IX-compliant reports automatically
Performance Metrics:
Positional welding qualification: EN ISO 15614-1
Deposition efficiency: 96%
Repeatability: ±0.15mm
Bead width consistency: CV<3%
Ideal for constructing pipelines in permafrost regions, seismic zones, and densely populated areas, this system achieves 98% first-pass acceptance rates while reducing labor costs by 60% compared to manual welding.